Thursday, 24 October 2019
Monday, 21 October 2019
Find Out What Works
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Sunday, 20 October 2019
Monday, 30 September 2019
OEM Electronics Manufacturing in 4 Basic Steps
Electronics manufacturing is considered by many as high-tier level manufacturing service. The process of designing, assembly, production and testing of electronic components along with PCBs are complex tasks not all electronics manufacturing companies can perform. An OEM electronics company is the perfect example of a company who does not really engage in the complex world of electronics yet end up with electronic products for them to sell or market. They simply let the factories manufacture products in their behalf and all they have to do is introduce ideas.
There are a variety of electronic manufacturing services and private/white label electronics companies only take advantage a few of these services if they are capable of doing the other aspects of electronics manufacturing. This is also the reason why contract manufacturing companies in the electronics industry is prevalent. More creative designs are a clear trend in electronics manufacturing.
Most OEM electronics manufacturing companies create their electronic product designs then submit these to electronics manufacturers for services such PCB assembly and testing. This way, they only pay for PCB assembly and testing and not pay for the entire electronics manufacturing service package. Aside from the basic services, electronics manufacturers also offer additional services such as PCB etching, board tweaking and redesign etc. However, in ODM electronics, things are much simpler since they just purchase ready-made electronic devices and brand them.
Step 1: Electronics & Product Design
Product design involves open communication between the client and manufacturer. Most of the time, the manufacturer will ask the client/customer for a concept and they work off of it. A lot of back and forth with suggestions and specifications until the final design is created. This occurrence usually happens if the OEM electronics company do not have graphic design skills to create the layout design or 3D model of the product. Some OEM electronics manufacturing companies are usually staffed with graphic designers to take care of design tasks.
Step 2: Prototyping
Once the design is ready, it now enters the product development stage with the main objective of having a product prototype at the end of the line. After noting down all of the details and specifications for the electronic product, the OEM electronics company will work on the project and complete it as conceived. Extensive research and brainstorming will be done before they integrate into actual manufacturing process to keep risks at a minimum and avoid wasting time and money. The product prototype should be a perfect replica of the design template including specs and details.
Step 3: Product Testing
An electronic prototype which serves as the product replica is going to be the tested in its different facets in multiple times. The goal is to ensure the product meets safety precautions and quality standards with its full functionality. Most OEM electronics manufacturing companies have laboratories designed for product testing and failure investigation. The engineers who conduct these tests will also take advantage of these as a research and development process for future electronic designs related to the current model.
Advanced testing procedures include optical inspection which automatically analyze the PCB for issues and defects on the computer. Broken traces, patches, etching issues and improper hole locations are easily detected through automated optical inspection. Another important type of testing process is environmental testing wherein the product is exposed to its intended environment and check if it reacts to the environment’s temperature, humidity, air pressure among other factors to test its durability and resistance.
There are several more testing procedures such as functional testing, in-circuit testing, x-ray testing and a lot more depending on the nature of the product. All of these testing procedures will be performed on the product as part of the quality control program and ensure it is in its top form for mass production.
Step 4: Mass Production
Electronic manufacturing is usually divided on to two major areas with mass production capabilities: PCB manufacturing and electronic product manufacturing.
1. PCB Manufacturing
There are electronics manufacturing companies who specialize in ODM PCB manufacturing but are limited to this specialty alone and are no longer capable of creating the mold, packaging or case of the electronic product. PCB manufacturing is the task which involves the most electronic knowledge since the printed circuit board houses all of the electrical components, circuits and processors. Electronic manufacturing companies who specialize in ODM PCB manufacturing are most likely staffed with electrical engineers and electronics experts. On the other hand, OEM PCBs are mostly done by the companies themselves.
2. Electronics Product Manufacturing
PCB manufacturing is a sub-process of the actual electronics product manufacturing. This is the part wherein the case of the product which houses the PCB itself is created along with other aspects of the product such as aesthetics and functionality. If there are electronics manufacturing companies who specialize in ODM PCB manufacturing alone, there are also companies who only specialize in this area of electronic manufacturing as well.
If you notice in OEM electronics these days, none of them have complete departments to deal with the entirety of the electronic manufacturing process. For startups and mid-sized electronics manufacturers, some aspects of the electronic manufacturing are outsourced to other companies to delegate time and expenses unlike with private label electronic manufacturers who simply purchase ready-made electronic designs.
Specialty Production
Specialized electronics manufacturers can also provide specialty production techniques such as quick turn production, PCB assembly and cabling services. Quick turn production is an instant approach to production aspects like OEM PCB assembly wherein they can assemble the board in 2-3 days upon receiving all of the required electrical components. Cabling services is a special service which focuses exclusively on wires and circuitry.
Conclusion
Electronics manufacturing follows the same manufacturing process such as other product types like garments, plastics and chemicals. The biggest difference are the sub-processes involved in each step which further complicates the entire process due to its specific expertise and knowledge needed for the tasks. The market trend for consumer electronics is still great in the near future.
In the aspect of mass production, PCB manufacturing and the actual electronic product manufacturing are both fields which require different skill sets and expertise. The wide range of skills needed within the OEM and ODM electronic manufacturing line is what makes this industry much more complex compared to the others. Hiring employees who are skilled in all of these departments will be tough to find in a very competitive industry and market.
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Sunday, 29 September 2019
Ninth Garment Letter
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Friday, 27 September 2019
5 Crucial Tips for Importing Wholesale Electronics from Overseas
If your wholesale electronics business has the need to order electronic products from abroad, then you have worries to face such as shipping fees, travel safety and taxes just to name a few. You cannot stay complacent until the electronic products reach your doorstep and this is a normal feeling for most wholesale electronics businesses. Unfortunately, ordering wholesale electronics from abroad is a tricky process. Aside from the risks and unavoidable errors, you really need to learn the ins and outs of it and not simply get acquainted to it.
We have decided to compile the five best tips we can give you when ordering wholesale electronics from abroad. This wiki article aims to enlighten newbies to the wholesale electronics game particularly when ordering or sending electronic products in and out of the country. This article will give you tips and tricks you should note of once you start doing wholesale electronics and having products from abroad. Despite of the increasing competition, there are still many successful people out there.
Tips to Remember When Ordering Electronic Products
1. Enclose Lithium-ion batteries on a separate package.
Most electronic products are powered by Lithium-ion batteries and they are often packaged along with the device. As a safety precaution, this setup is not actually advisable. Lithium-ion batteries can ignite or catch fire if the static electricity builds up within the package. Most electronics wholesale suppliers follow the traditional package for the Lithium-ion batteries but you can always request to enclose them on a separate package.
Even if electronic devices are designed to keep batteries grounded with the power off to avoid static electricity buildup, it is still safe practice to separate the Lithium-ion batteries from the electronic device. This factor greatly reduces the risk of ignition or fire given the length of time between order placement and delivery for transactions abroad.
2. Do not encourage the use of packaging foam.
Packaging materials can also contribute to battery ignition which is why it is imperative to avoid packaging materials described as packing peanuts. These materials can cause a static charge which may start a fire and the primary example for this is the packaging foam. Ask your electronics wholesale supplier to use other packaging materials and avoid packing peanuts for the safety of your wholesale electronics products.
3. Ask the supplier to tape over the switch button.
As part of the product testing process, electronic devices are powered up to make sure they work and there are times wherein the batteries aren’t completely discharged or the units themselves. Once the heat builds up, then a fire could be inevitable which leaves the electronic product damaged. This is the reason why most China wholesale electronics tape over the switch button to make sure the product is inoperable during travel. The taped switch buttons will also serve as a seal once you receive the wholesale electronics products in your warehouse.
4. Take advantage of the bubble wrap and double boxing.
The bubble wrap is the best package to protect fragile products such as electronic devices. Depending on the size of the product, tell your electronics wholesale supplier to use multiple layers of bubble to further protect it from crashes and bumps which could be suffered while importing the product from abroad. A bubble wrap also serves as an insulator to avoid static electricity buildup and keep the product in cool surroundings. The bubble wrap is now a standard packaging layer for fragile products and this is a normal practice in all of consumer electronics wholesale industry. Read more about electronics packaging here.
Double boxing is another packaging method which you should double check with your electronics wholesale supplier. Putting the electronic device inside of two boxes instead of one minimizes the risk of impact while on transit. It assures the buyer in which the product has never come contact with its outermost layer of packaging given the double boxing plus the layers of bubble wrap.
5. Be informative when dealing with customs forms.
Electronic products are considered as sophisticated items which usually come at a steep price. When dealing with the customs office, always be honest of the electronic devices’ value when filling out the custom forms. The honesty is to your advantage and lying with the numbers can spell some trouble for you later on with taxes and the authorities.
Always keep in mind you get compensated in case accidents and mishaps happen while transporting the items. If you were being dishonest on the price values in order to save off some money out of taxes then you would be on the losing end when accidents and mishaps occur. Honesty is always the best policy even on how to import electronics.
On the other hand, avoid overestimating the prices of your wholesale electronics products as well. In case you declare outstanding amounts instead of their regular prices, you’d be paying excessive customs taxes which may also affect your business budget and finances. Most especially with China wholesale electronics, you would not want to deal with the multiple tax forms you have to pay for your orders.
Conclusion
There are a lot more tips we can give when it comes to ordering wholesale electronics from abroad but we simply picked out the most overlooked tips and not the obvious ones. All of the tips mentioned above on how to import electronics come in handy most especially in the aspect of being able to cut off on possible expenses and keep safe from financial troubles with your wholesale electronics business. The e-commerce outlook for the future is still great.
If you can notice, we have always highlighted the safety of electronic products and avoid fire hazards through the first four tips. We focused on customs issues on the final tip because it is a common problem with other wholesale electronics businesses wherein they try to lie out of electronic product prices in order to save some money. When in fact, being honest is simply the way to go.
For further assistance on ordering wholesale electronics abroad, you can contact us to assist you for this type of service. We are more than willing to help you in your wholesale electronics business.
The post 5 Crucial Tips for Importing Wholesale Electronics from Overseas appeared first on Intrepid Sourcing and Services.
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